Hello, and welcome to our next video on the Atlas Copco MicroTorque Focus 6000 controller.
Today we'll be showing off the batch sequencing features as well as it's ability to integrate
with accessories such as a USB bar code scanner and the Atlas Copco Smart Jig.
We'll be taking this PCB and screwing it in to this metal plate.
To start, we'll open up tools talk and connect to our controller via USB.
Then we'll open up our batch sequencing menu.
This first sequence right here has 11 steps which have been created specifically for this
demo.
I'll expand all and we can take a look at the details on each step.
The first step in an event where it will perform a simple scan using this USB scanner which
is plugged in right here.
It will display "Scan the PCB" on screen and save the information to Custom ID slot number
1.
The second step then tells the operator once scanned to put the PCB and the plate into
the jig and close it.
The thirst step is an event step in which the smart jig is waiting for input signal
that it's been closed.
There will then be a 0.2 second delay, and then we will send an output level high so
that the PCB is now locked into this smart jig and we can't open it up until we finish
the process.
Step 6 will then tell the operator to tighten 4 black screws, and then it will load in Pset
number 14 in a batch size of 4.
So it will run this Pset 4 times in a row.
We can open up Pset 14 over here and see what's going on.
Here we have a 3 step tightening Pset where the first step is going to be a thread engagement,
the second step is going to be an angle step, and the third step is going to be a torque
step where we are aiming for the target torque of 10 cNm.
Once we've completed these 4 batches of that black screws, the information step number
8 is going to tell us to tighten 2 silver screws.
Here we load Pset number 15 which is slightly different, but still a 3 step Pset and this
time we are only going to run this batch twice instead of the 4 times that we did for the
black screws.
Once the controller has determined that we've finished all of our tightening we will then
send an output signal of low to our smart jig to release it so that we can open it,
and then an information step will finish the job and tell us "Well done, you are a champion."
This will stay on screen for 30 seconds before it resets and starts the batch over from step
1.
We can try to activate this batch from here, but as you can see the source is telling us
that the scanner is setup to determine the batch, so let's give that a shot instead.
I will pick up my plate which has a bar code here on the back and I will go ahead and scan
that.
Right away you see on screen that batch number 1 already opened up.
I can scroll over a little bit here to our batch sequence view mode and we see that step
1 is to scan the PCB, so let's do that.
We'll scan our PCB.
That saves the unique identifying code on that PCB directly to all the results here.
The next step is telling us to put the plate and PCB into the jig.
So I got the plate in there, and now the PCB right on top, and now once I close this, this
little pin is going to pop out and lock it closed.
Now I can't open it back up.
The next step over here is telling us that we're going to be tightening our 4 black screws
so I'll get my screwdriver ready and I'll grab a black screw.
So here it has now loaded Pset number 14 and we see our rig is glowing blue.
This means that it's waiting for us to perform our next action.
I'll ready the screw in position and fasten it in.
So long as I'm holding this trigger I get this green light telling me it was OK.
Once I release the trigger it will reset back to blue.
We'll notice that now it says that batch 1 of 4 has been completed for this Pset.
There is 2 of 4.
3 of 4.
And 4 of 4.
Now we have moved on to the next step, step number 7 which is telling us to tighten 2
silver screws.
So I will ready a silver screw.
And now we've loaded Pset 15 with a batch count of 2.
So I'll screw number one in.
It's a much longer screw but we have a much faster rotation on that.
And the final screw of the set.
All green, that sound that you just heard was this smart jig unlocking.
We can now remove this and we have our finished PCB attached to our metal board with 6 screws
all fastened down to 10 cNm.
Our display is telling us that we are a champion and after the 30 seconds are done and that
bar fills up it's going to reset back to step number 1 and then I can move onto my next
product.
That's how simple it is to run a batch sequence here.
There are a lot more tools that we can integrate here such as a stack light and other things,
but the lighting indication on the smart jig itself is a good enough indicator, we didn't
have any bad screws, but if we did it would have glowed red.
We would have had to redo that screw.
There is a lot of flexibility behind these batch sequences and a lot you can do with it.
We'll be getting more in detail with all of these accessories in other videos, but I hope you
enjoyed this one and it gives you a good idea of what you can accomplish with the Micro
Torque Focus 6000 controller.
If you enjoy these videos be sure to subscribe and don't forget to sign up for alerts so
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Thanks for watching and as always, have a great day.
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